To this end, the Artemis I test flight revealed critical issues that need to be addressed before placing crew on the Artemis II mission. In particular, the test flight revealed anomalies with the Orion heat shield, separation bolts, and power distribution that pose significant risks to the safety of the crew. Resolution of these anomalies is among the most significant factors impacting NASA’s readiness for Artemis II. To its credit, the Agency is taking action to address these issues.
Specifically, NASA identified more than 100 locations where ablative thermal protective material from Orion’s heat shield wore away differently than expected during reentry into Earth’s atmosphere. Engineers are concurrently investigating ways to mitigate the char loss by modifying the heat shield’s design or altering Orion’s reentry trajectory. In addition, post-flight inspections of the Crew Module/Service Module separation bolts revealed unexpected melting and erosion that created a gap leading to increased heating inside the bolt. To mitigate the issue for Artemis II, the Orion Program made minor modifications to the separation bolt design and added additional thermal protective barrier material in the bolt gaps.
Hmm, not great, but better to find and fix now than on Artemis II, I suppose.
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