My friend Rob made up a jig to try to get the screws out of the field coils on the starter motor. We succeeded on three of the screws, but the second we mangled. We got the remains of it out with a screw extractor, but it means I'll have to source a replacement screw.
@simon_brooke I'm pretty sure there's some kind of universal law which states that whenever any process requires removal of multiple old fixings, exactly one of those fixings will seize or fail.
Corollary: dealing with the offending fixing will take longer than the entire rest of the job.
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